PUMA Berserker

— ALL PROJECTS

PUMA Berserker

Advanced simulation and geometric optimization for track sprint footwear

CLIENT

Puma

INDUSTRY

Performance Footwear
Track And Field

YEAR

2024

OUTPUT

Custom spike plate re-engineering

ROLE/SCOPE

Biomechanical video analysis, computational design, and bespoke tooling optimization

BENEFITS

BESPOKE BIOMECHANICAL ALIGNMENT

A perfect synchronization between the athlete’s unique footstrike and the spike plate geometry, customizing the track shoe to Warholm’s mechanics.

OPTIMIZED PROPULSION

Strategic shifts in the metatarsal wave direction turn the inevitable braking forces of the landing phase into immediate, aggressive forward momentum.

MAXIMIZED GROUND PENETRATION

A targeted reduction in the wave amplitude ensures the pins penetrate the track surface instantly, minimizing energy loss upon impact.

ENHANCED LANDING STABILITY

Reduced central thickness and optimized surface contact rails provide a highly stable and uniform foot impact during the critical landing phase.

METRICS

46.61s

Meeting record set at the London Diamond League

60+

hours of simulation

1st

Individual win of the season secured with the new design

5

design & digital mockups

BRIEF

PROJECT BRIEF

The PUMA Berserker project represents the pinnacle of bespoke athletic engineering. Commissioned exclusively for elite hurdler Karsten Warholm, the primary objective was to overhaul the existing track spike tooling to perfectly match his unique biomechanical signature. The studio was tasked with analyzing the original shape’s performance during high-speed hurdling and proposing a highly targeted digital redesign. The goal was to optimize traction, reduce energy loss through shearing, and maximize propulsion by refining the precise micro-geometry of the spike plate.

METHODOLOGY

Methodology

The workflow centered on translating qualitative visual biomechanical data into precise geometric modifications on the digital model. By iteratively refining the micro-surfaces of the spike plate, the team engineered a highly specific mechanical response tailored exclusively to Warholm’s hurdle-clearing mechanics.

01

Biomechanical analysis

In-depth video analysis of the athlete’s stride to compare the original shoe shape’s behavior during the critical landing and midstance phases.

02

Surface rail engineering

Modifying the surface contact rails, shifting from straight lines to curved geometries to actively reduce shearing in the central section.

03

Profile optimization

Reducing the overall thickness in the central area for uniform shearing, while decreasing wave amplitude to improve pin penetration.

04

Metatarsal directional shift

Altering the wave direction specifically near the metatarsal area to fundamentally increase traction, braking impulse, and forward propulsion.

TECHNICAL FOCUS

Technical Focus

The technical application revolved around translating qualitative biomechanical video analysis into exact computational geometry. The studio utilized advanced 3D modeling to manipulate the micro-surfaces of the spike plate specifically the surface contact rails and wave amplitudes. By iteratively reducing central thickness and altering the wave direction in the metatarsal zone, the team engineered a highly specific mechanical response. This bespoke optimization limits shearing forces and maximizes stability during the intense ground-contact phases, ensuring peak performance on the track

OUTCOME